Service Manual for Suzuki VX 800 1991 motorcycles. Service Manual Suzuki, a great reference for the repair and maintenance.
Service Manual, fix motorcycle yourself with a repair manual.
Content Suzuki VX 800 1991 Service Manual
General information
Serial number location
Fuel and oil recommendation
Break-in procedures
Special materials
Cylinder identification
Warning/caution/note
General precautions
Information labels
Specifications
Country or Area
Periodic maintenance
Periodic maintenance schedule
Periodic maintenance chart
Lubrication points
Maintenance and tune-up procedures
Valve clearance
Spark plugs
Exhaust pipe bolts and muffler bolts
Air cleaner
Engine oil and oil filter
Fuel line
Engine idle speed
Throttle cable play
Carburetor synchronization
Pair (air supply) system
Fuel filter
Clutch cable play
Drive chain
Brakes
Tires
Steering
Front forks
Chassis bolts and nuts
Engine
Compression check
Engine components removable with engine in place
Engine removal and installation
Engine Removal
Engine Installation
Enginedisassembly
Engine components inspection and service
Cylinder head cover
Cylinder head
Cylinder
Piston
Piston ring
Piston pin and pin bore
Conrod
Crankshaft
Clutch
Generator
Starter Clutch
Oil pump
Transmission
Engine reassembly
Camshaft Timing
Valve rocker arm and shaft
Shaft Drive
Secondary bevel gears construction
Removal and Dissassembly
Inspection
Reassembly
Secondary gears shim adjustment
Backlash
Tooth contact
Final assembly and remounting
Reassembly information
Final bevel gears construction
Final gear case breather circuit
Air and gear oil flow in final gear case breather circuit
Removal and disassembly
Inspection
Reassembly
Final gear shim adjustment
Final gear bearing case shim clearance
Backlash
Tooth contact
Final assembly and remounting
Reassembly information
Cooling system
Cooling solution
Radiator and water hoses
Thermostat
Water pump
Thermo-switch
Inspection and disassembly
Fan motor
Temperature switch
Fuel and lubrication system
Fuel system
Fuel cock
Fuel pump
Carburetor
Carburetor Construction
Specifications
I.d. no. Location
Diaphragm and piston operation
Slow system
Main system
Starter (enricher) system
Float system
Removal
Disassembly
Cleaning
Inspection
Reassembly
Remounting
Carburetor synchronization
Needle valve inspection
Float height adjustment
Reassembly and remounting
Balancing carburetors
Lubrication system
Oil pressure
Oil filter
Oil sump filter
Lubrication system chart
Chassis
Exterior parts
Construction
Removal
Installation
Frontwheel
Construction
Removal
Inspection and disassembly
Reassembly and installation
Front fork
Construction
Removal and disassembly
Inspection
Reassembly and installation
Handlebars and steering
Construction
Handlebars
Steering
Steeringtensionadjustment
Rear wheel
Construction
Removal
Inspection and disassembly
Reassembly and installation
Rear suspension
Construction
Removal
Inspection and disassembly
Reassembly
Rear shock absorber disposal
Installation
Final inspection and adjustment
Suspension setting
Front brake
Construction
Brake pad replacement
Brake fluid replacement
Brake caliper removal and disassembly
Brake caliper inspection
Brake caliper reassembly and installation
Brake disc inspection
Master cylinder removal and
Disassembly
Master cylinder inspection
Master cylinder reassembly and installation
Rear brake
Construction
Brake pad replacement
Brake fluid replacement
Brake caliper removal and
Disassembly
Brake caliper inspection
Brake caliper reassembly and installation
Master cylinder removal and disassembly
Master cylinder inspection
Master cylinder reassembly and installation
Tire and wheel
Tire removal
Inspection
Installation
Drivechain
Cutting
Connecting
Riding position adjustment
Seat height adjustment
Handlebar height adjustment
Electrical system
Cautions in servicing
Connector
Coupler
Clamp
Fuse
Semi-conductor equipped part
Battery
Connecting the battery
Wiring procedure
Using the multi-circuit tester
Location of electrical components
Charging system
Description (generator with ic regulator)
Troubleshooting
Inspection
Generator
Removal and disassembly
Inspection
Generator reassembly and remounting
Starter system and side-stand ignition interlock system
Starter system description
Side-stand/ignition interlock system description
Troubleshooting
Starter motor removal and disassembly
Starter motor inspection
Starter motor reassembly and remounting
Starter relay inspection
Side-stand/ignition interlock system part inspection
Ignition system (digital ignitor)
Description
Troubleshooting
Inspection
Combinationmeter
Removal
Disassembly
Inspection
Lamps
Headlight
Brake light/taillight and license plate light
Turn signal lights
Relays
Turn signal/side-stand relay
Starterrelay
Switches
Ignition switch removal and installation
Inspection
Battery
Specifications
Initial charging
Servicing
Recharging operation
Servicing information
Troubleshooting
Engine
Carburetor
Chassis
Brakes
Electrical
Battery (mf battery)
Wiring diagram
Wire harness, cable and hose routing
Wire harness routing
Cable routing
Carburetor hose routing
Fuel tank drain hose routing
Pair (air supply) system hose routing
Front brake hose routing
Rear brake hose routing
Ignition coil installation
Spark plug cap installation
Fuel tank set up
Front footrest bracket set-up
Muffler mounting
Side-stand springs
Center stand springs
Exterior parts construction
Frame cover cushion
Seat lock cable routing
Taillight installaion
Reflex refrector installation
Battery protector installation
Special tools
Tightening torque
Engine
Chassis
Tightening torque chart
Service data
