Service Manual for Suzuki SV650S 2002 motorcycles. Service Manual Suzuki, a great reference for the repair and maintenance.
Service Manual, fix motorcycle yourself with a repair manual.
Content Suzuki SV650S 2002 Service Manual
General information
Warning/caution/note
General precautions
Serial number location
Fuel, oil and engine coolant recommendation
Fuel
Engine oil
Brake fluid
Front fork oil
Engine coolant
Water for mixing
Anti-freeze/engine coolant
Liquid amount of water/engine coolant
Break-in procedures cylinder identification
Information labels specifications
Country and area codes
Periodic maintenance
Periodic maintenance schedule
Periodic maintenance chart
Lubrication points
Maintenance and tune-up procedures
Air cleaner
Spark plug
Tappet clearance
Engine oil and oil filter
Fuel hose
Engine idle speed
Carburetor synchronization
Throttle cable play
Clutch
Cooling system
Drive chain
Brake
Tire
Steering
Front fork
Rear suspension
Exhaust pipe bolt and nut
Chassis bolt and nut
Compression pressure check
Oil pressure check
Engine
Engine components removable with the engine in place
Engine removal and installation
Engine removal
Engine installation
Engine disassembly
Engine components inspection and service
Camshaft
Cam chain tension adjuster
Cam chain tensioner
Cam chain guide
Cylinder head and valve
Cylinder
Piston and piston ring
Conrod and crankshaft
Crankshaft journal bearing
Crankshaft thrust bearing
Crankcase
Clutch
Primary driven gear
Gearshift shaft/gearshift arm
Transmission
Starter clutch
Generator and signal
Generator oil pump
Engine reassembly
Fuel and lubrication system
Fuel system
Fuel tank lift-up
Fuel tank
Removal
Remounting
Vacuum fuel valve
Removal
Inspection and cleaning
Remounting
Fuel level indicator light switch
Removal
Inspection
Remounting
Fuel pump
Removal
Inspection
Remounting
Carburetor
Construction
Specifications
Id. No. Location
Diaphragm and piston operation
Slow system
Transient enrichment system
Main system
Starter (enricher) system
Float system
Removal
Disassembly
Carburetor cleaning
Carburetor inspection
Reassembly and remounting
Carburetor synchronization
Fuel level adjustment
Lubrication system
Oil pressure
Oil filter
Oil strainer
Engine lubrication system chart
Engine lubrication system
Cooling system
Engine coolant
Cooling circuit
Cooling circuit inspection
Radiator and water hoses
Radiator removal
Radiator cap inspection
Radiator inspection and cleaning
Water hose inspection
Radiator remounting
Cooling fan
Removal
Inspection
Cooling fan thermo-switch
Removal
Inspection
Installation
Engine coolant temperature switch
Removal
Inspection
Installation
Thermostat
Removal
Inspection
Installation
Water pump
Removal and disassembly
Inspection
Reassembly and installation
Chassis
exterior parts
Construction
Rear seat
Frame side cover
Front seat
Front fender
Seat tail cover
Front wheel
Construction
Removal
Disassembly
Inspection
Reassembly and remounting
Front fork
Construction
Removal and disassembly
Inspection
Reassembly and remounting
Steering
Construction
Handlebars
Steering removal
Steering inspection and disassembly
Steering installation
Steering tension adjustment
Rear wheel
Construction
Removal
Disassembly
Inspection
Reassembly and remounting
Rear suspension
Construction
Rear shock absorber and cushion rod
Swingarm
Suspension setting
Front brake
Construction
Brake fluid replacement
Brake pad replacement
Front brake caliper
Front master cylinder
Rear brake
Construction
Brake fluid replacement
Brake pad replacement
Rear brake caliper
Rear master cylinder
Tire and wheel
Tire removal
Inspection
Tire installation
Electrical system
Cautions in servicing
Location of electrical components
Charging system
Description
Troubleshooting
Inspection
Starter system and side-stand/ignition
Interlock system
Starter system description
Side-stand/ignition interlock system
Description
Troubleshooting
Starter motor removal and disassembly
Starter motor inspection
Starter motor reassembly and installation
Starter relay inspection
Side-stand/ignition interlock system part inspection
Ignition system (digital ignitor)
Description
Troubleshooting
Inspection
Speedometer
Removal
Construction
Inspection
Relays
Starter relay
Turn signal/side-stand relay
Lamps
Headlight
Brake light/taillight
Turn signal lights
Switches
Ignition switch removal
Battery
Specifications
Initial charging
Servicing
Recharging operation
Servicing information
Troubleshooting
Engine
Radiator
Carburetor
Chassis
Brakes
Electrical
Battery
Wiring diagram
Wire harness, ca le and hose routing
Wire harness routing
Wiring harness routing
Speed sensor lead wire routing
Cable routing
Fuel system hose routing
Cooling system hose routing
Front rake hose routing
Rear rake hose routing
Pair (air supply) system hose routing
Fuel tank set-up
Special tools
Tightening torque
Engine
Chassis
Tightening torque chart
Service data
Emission control information
Emission control carburetor components
Evaporative emission control system
Canister hose routing
Evaporative emission control system inspection
Pair (air supply) system diagram
Pair (air supply) system hose routing
Ipair (air supply) system inspection
