Service Manual for Suzuki FXR150 2003 motorcycles. Service Manual Suzuki, a great reference for the repair and maintenance.
Service Manual, fix motorcycle yourself with a repair manual.
Content Suzuki FXR150 2003 Service Manual
General information
Warning/caution/note
General precautions
Suzuki FX150
Serial number location
Fuel and engine oil recommendations
Fuel
Engine oil
Brake fluid
Front fork oil
Break-in procedures
Specifications
Dimensions and dry mass
Engine
Transmission
Chassis
Electrical
Capacities
Periodic maintenance
Periodic maintenance schedule
Periodic maintenance chart
Lubricationpoints
Maintenance and tune-up procedures
Exhaust pipe bolts
Air cleaner
Tappet clearance
Spark plug
Engine oil and oil filter
Fuel hose
Clutch
Carburetor
Drive chain
Brakes
Tires
Steering
Front fork
Rear suspension
Chassis bolts and nuts
Compression pressure check
Compression test procedure
Oil pressure check
Oil pressure test procedure
Engine
Engine components removable with the engine in place
Engine removal and installation
Removal
Reinstallation
Engine disassembly
Engine components inspection
and service
Bearings
Cylinder head
Camshaft
Cam chain tension adjuster
Cylinder
Piston and piston pin
Crankshaft and conrod
Balancer shaft and crankshaft driven gears
Starter clutch and starter driven gear bearing
Transmission
Primary driver gears
Clutch
Engine reassembly
Crankshaft
Balancer shaft
Kick starter
Gearshift cam and gearshift forks
Gear position switch
Cam chain, cam chain tensioner guide and generator rotor
Oil jet
Balancer shaft bolt
Oil pump and primary drive gear
Gearshift shaft and relation parts
Clutch
Pinston and piston ring
Cylinder
Cylinder head
Camshaft
Generator cover
Fuel and lubrication system
Fuel tank, fuel valve and fuel level gauge
Removal
Inspection
Remounting
Carburetor
Specifications
ID NO Location
Construction
Diaphragm and piston operation
Slow system
Main system
Starter system
Float system
Removal
Disassembly
Inspection and adjusment
Reassembly
Lubrication system
Oil cooler
Oil pressure
Oil filter
Oil pressure regulator
Oil strainer
Oil jet
Oil pump
Oil pressure switch
Engine lubrication system chart
Chassis
Exterior parts
Removal
Installation
Frontwheel
Construction
Removal
Inspection and disassembly
Reassembly and installation
Front fork
Construction
Removal and disassembly
Inspection
Reassembly and remounting
Suspension setting
Steering
Construction
Removal
Inspection and disassembly
Reassembly
Installation
Steering tension adjustment
Handlebars
Construction
Removal
Installation
Rear wheel
Construction
Removal
Inspection and disassembly
Reassembly and installation
Rear shock absorber
Construction
Removal
Inspection
Rear shock absorber disposal
Remounting
Suspension setting
Rear suspension
Construction
Removal
Inspection and disassembly
Reassembly
Installation
Final inspection and adjustment
Front brake
Construction
Brake pad replacement
Brake fluid replacement
Brake Caliper removal
Brake Caliper disassembly
Brake Caliper inspection
Brake Caliper reassembly
Brake Caliper installation
Brake disc inspection
Master cylinder removal and disassembly
Master cylinder inspection
Master cylinder reassembly and installation
Rear brake
Construction
Brake pad replacement
Brake fluid replacement
Brake Caliper removal and disassembly
Brake Caliper inspection
Brake Caliper reassembly and remounting
Master cylinder removal and disassembly
Master cylinder inspection
Master cylinder reassembly and remounting
Electrical system
Cautions in servicing
Connectors
Couplers
Clamps
Fuses
Semi-conductor equipped parts
Battery
Connecting the battery
Wiring procedure
Using the pocket tester
Location of electrical components
Charging system
Description
Troubleshooting
Inspection
Starter system
Description
Troubleshooting
Starter motor removal and disassembly
Starter motor inspection
Starter motor reassembly
Starter relay inspection
Ignition system
Description
Troubleshooting
Inspection
Fuel meter
Inspection
Combination meter
Description
Removal and disassembly
Inspection
Lamps
Headlight, brake light/taillight, rear turn signal light and front turn signal light
Headlight relay
Turn signal relay
Switches
Battery
Specifications
Initial charging
Servicing
Recharging operation
Servicing information
Troubleshooting
Engine
Carburetor
Chassis
Brakes
Electrical
Battery
Wiring diagram
Wiring harness, cable and hose routing
Wiring harness routing
Cable routing
Fuel hose routing
Oil cooler hose routing
Front brake hose routing
Rear brake hose routing
Rear brake spring set-up
Special tools
Tightening torque chart
Engine
Chassis
Tightening torque chart
Service data
