Service Manual for 2004 Suzuki RM-Z250 motocross motorcycles. Service Manual 2004 Suzuki RM-Z250, a great reference for the repair and maintenance.
Service Manual, fix motorcycle yourself with a repair manual.
Content 2004 Suzuki RM-Z250 motocross Service Manual
General information
Location of parts
Accesory
Fuel and oil recommendation
Operating instructions
Transmission
Break-In (Running-In)
Exterior parts
Periodic maintenance
Periodic maintenance
Spark plug
Air cleaner
Engine oil, oil filter and oil strainers
Engine coolant
Clutch cable
Throttle cable
Hot starter
Engine idle speed
Crankcase breather hose
Fuel hose
Fuel filter
Tapeet clearance
Cylinder head, cylinder and piston
Exhaust silencer
Drive chain and sprockets
Drive chain guide, buffer and tensioner roller
Brakes
Front fork
Rear suspension
Wheels and tires
Steering
Lubrication
Compression pressure check
Oil pressure check
Troubleshooting
Engine
Radiator (cooling system)
Chassis
Brakes
Electrical
Machine Tuning
Front fork tuning
Rear suspension tuning
Suspension balance
Engine removal and installation
Engine removal and installation
Cylinder head, cylinder and piston
Construction
Engine top side disassembly
Engine top components inspection and service
Engine top side assembly
Cam chain, cam chain tensioner and cam chain
Clutch
Construction
Clutch plate
Primary driven gear and clutch sleeve hub
Clutch release chamshaft
Kick Starter
Construction
Kick starter
Gearshifting
Construction
Gearshift linkage
Gear position (GP) switch
Transmission and crankshaft
Construction
Engine bottom side
Lubrication System
Engine lubrication system
FI System Diagnosis
Sensors
Fuel System and Throttle Body
Fuel system
Throttle body
Electrical system
Ignition system
Charging system
Combination meter
Lamps
Switches
Battery
Chassis
Frame cover and seat
Front Wheel
Front brake
Front fork
Steering
Rear wheel
Rear brake
Rear swingarm and suspension
Lowering the seat height
Cooling System
Construction
Engine coolant
Cooling circuit
Radiator
Water pump
Electrical system
Cautions in servicing
Location of electrical components
Construction
Generating system
Ignition system
Magneto rotor
Stator
Front and Rear Wheels
Construction
Front wheel
Rear wheel
Front and Rear Brakes
Construction
Brake fluid air bleeding
Brake fluid replacement
Brake pads replacement
Brake disc inspection
Caliper
Master cylinder
Brake lever
Brake pedal
Front Fork and Steering
Construction
Steering
Rear Suspension
Construction
Rear shock absorber
Swingarm
Rear suspension linkage
Servicing information
Service data
Tightening Torque
Special tools
Wiring diagram
Wire, cable and hose routing
Cable routing
Fuel hose routing
Radiator hose routing
Rear brake pedal set-up
Clutch cable adjuster
Hot starter lever installation
Front brake hose routing
Rear brake hose routing
Handlebar set-up
Rear wheels spokes installation
Chain roller installation
Specifications
Optional parts
Setting data
