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Suzuki Bandit GSF650 2005 Service Manual

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Service Manual for Suzuki Bandit GSF650 2005 motorcycles. Service Manual Suzuki, a great reference for the repair and maintenance.

Service Manual, fix motorcycle yourself with a repair manual.

Content Suzuki Bandit GSF650 2005 Service Manual

General information
Warning/caution/note
General precautions
Serial number location
Fuel and oil recommendation
Fuel (for canada)
Fuel (for other countries)
Engine oil
Brake fluid
Front fork oil
Break-ln procedures
Cylinder identification
Information labels
Specifications

Periodic maintenance
Periodic maintenance schedule
Periodic maintenance chart
Lubrication points
Maintenance and tune-up procedures
Valve clearance
Spark plugs
Exhaust pipe bolts and muffler bolts
Air cleaner
Engine oil and oil filter
Fuel line
Engine idle speed
Throttle cable play
Carburetor synchronization
Pair (air supply) system
Fuel filter
Clutch cable play
Drive chain
Brakes
Tires
Steering
Front forks
Chassis bolts and nuts
Compression pressure check
Compression test procedure
Oil pressure check
Oil pressure test procedure

Engine
Engine components removable with engine in place
Engine removal and installation
Removal
Installation
Enginedisassembly
Engine components inspection and service
Camshaft/cylinder head inspection and service
Cylinder block/piston inspection
Clutch/clutch release assembly inspection
Starter clutch inspection
Gearshift linkage inspection
Transmission inspection and service
Conrod/crankshaft inspection
Conrod-crank pin bearing inspection and service
Crankcase-crankshaft bearing inspection and service
Crankshaft thrust clearance adjustment
Engine reassembly
Engine lubrication system
Oil pump
Oil sump filter/oil pressure regulator
Oil pressure switch
Oil cooler
Oil filter
Oil pressure
Oil jet
Engine lubrication system chart
Engine lubrication system
Cylinder head cooling system chart
Cylinder head cooling system
Pair (air supply) system
Removal
Inspection
Installation

Fuel system
Fuel tank
Removal
Remounting
Fuel valve
Removal
Inspection and cleaning
Installation
Fuel filter
Removal
Inspection
Installation
Fuel level gauge
Removal and installation
Carburetor
Construction
Specifications
I.d. no. Location
Diaphragm and piston operation
Slow system
Main system
Starter (enricher) system
Float system
Removal
Disassembly
Cleaning
Inspection
Reassembly
Remounting
Carburetor synchronization

Chassis
Exterior parts
Construction
Removal
Installation
Frontwheel
Construction
Removal
Inspection and disassembly
Reassembly and installation
Front fork
Construction
Removal and disassembly
Inspection
Reassembly and installation
Handlebars and steering
Construction
Handlebars
Steering

Steeringtensionadjustment
Rear wheel
Construction
Removal
Inspection and disassembly
Reassembly and installation
Rear suspension
Construction
Removal
Inspection and disassembly
Reassembly
Rear shock absorber disposal
Installation
Final inspection and adjustment
Suspension setting
Front brake
Construction
Brake pad replacement
Brake fluid replacement
Brake caliper removal and disassembly
Brake caliper inspection
Brake caliper reassembly and installation
Brake disc inspection
Master cylinder removal and
Disassembly
Master cylinder inspection
Master cylinder reassembly and installation
Rear brake
Construction
Brake pad replacement
Brake fluid replacement
Brake caliper removal and
Disassembly
Brake caliper inspection
Brake caliper reassembly and installation
Master cylinder removal and disassembly
Master cylinder inspection
Master cylinder reassembly and installation
Tire and wheel
Tire removal
Inspection
Installation
Drivechain
Cutting
Connecting
Riding position adjustment
Seat height adjustment
Handlebar height adjustment

Electrical system
Cautions in servicing
Connector
Coupler
Clamp
Fuse
Semi-conductor equipped part
Battery
Connecting the battery
Wiring procedure
Using the multi-circuit tester
Location of electrical components
Charging system
Description (generator with ic regulator)
Troubleshooting
Inspection
Generator
Removal and disassembly
Inspection
Generator reassembly and remounting
Starter system and side-stand ignition interlock system
Starter system description
Side-stand/ignition interlock system description
Troubleshooting
Starter motor removal and disassembly
Starter motor inspection
Starter motor reassembly and remounting
Starter relay inspection
Side-stand/ignition interlock system part inspection
Ignition system (digital ignitor)
Description
Troubleshooting
Inspection
Combinationmeter
Removal
Disassembly
Inspection
Lamps
Headlight
Brake light/taillight and license plate light
Turn signal lights
Relays
Turn signal/side-stand relay
Starterrelay
Switches
Ignition switch removal and installation
Inspection
Battery
Specifications
Initial charging
Servicing
Recharging operation

Servicing information
Troubleshooting
Engine
Carburetor
Chassis
Brakes
Electrical
Battery (mf battery)
Wiring diagram
Wire harness, cable and hose routing
Wire harness routing
Cable routing
Carburetor hose routing
Fuel tank drain hose routing
Pair (air supply) system hose routing
Front brake hose routing
Rear brake hose routing
Ignition coil installation
Spark plug cap installation
Fuel tank set up
Front footrest bracket set-up
Muffler mounting
Side-stand springs
Center stand springs
Exterior parts construction
Frame cover cushion
Seat lock cable routing
Taillight installaion
Reflex refrector installation
Battery protector installation
Special tools
Tightening torque
Engine
Chassis
Tightening torque chart
Service data

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